Showing posts with label CAM Follower. Show all posts
Showing posts with label CAM Follower. Show all posts

Tuesday, 24 April 2018

CAM Follower-II


Terminology of Radial Cam


Base Circle


It is the smallest circle tangent to the cam profile drawn from the centre of rotation of the radial cam. The base circle decides the overall size of the cam and thus is fundamental feature.

Trace Point


The points on the follower which is required to trace the cam profile is known as trace point. For a roller follower, the trace point is at the roller centre.

Pitch Curve


The curve traced by trace point is known as pitch curve. It is parallel to the cam profile.

Prime Circle


It is the smallest circle that can be drawn so as to be tangential to the pitch curve, with its centre at the cam centre.

Pressure Angle


The angle between the direction of the follower movement and the normal to the pitch curve at any point is called pressure angle. It represents the steepness of the cam profile. Higher the pressure angle higher is side thrust and higher the chances of jamming the translating follower in its guide ways.

Pitch Point


It is the point on pitch curve at which pressure angle is maximum.

Lift (or) stroke


It is the maximum travel of the follower from its lowest position to the topmost position.

Follower Displacement Diagram



Angle of Ascent


It is the angle through which the cam turns during the time the follower rises.

Angle of Dwell


It is the angle through which the cam turns while the follower remains stationary at the highest or the lowest position.

Angle of Descent


It is the angle through which the cam turns while follower returns to the initial position.

Angle of Action


It is the total angle moved by the cam during the time between the beginning of rise and the end of return of the follower.


Force Exerted by Cam


The force exerted by a cam on the follower is always normal to the surface of the cam at the point of contact. The vertical component (F cosα) lifts the follower whereas the horizontal component(F sinα) exerts lateral pressure on the bearing. To reduce the lateral pressure, α has to be decreased which means making the cam surface more convex or longer but that reduces the velocity of follower. The minimum value of α can not be reduced from a certain value.





Kinematics:


Let's say s is the displacement of the follower and θ is cam angle.

Velocity of the follower = \( \dot s = \frac{ds}{dt} = w\frac{ds}{dθ}\)

Where $\frac{ds}{dθ}$ represents the slope or the steepness of the displacement curve at each position of cam angle.

Acceleration of the follower = \( \ddot s = \frac{d^2 s}{dt^2} = w^2\frac{d^2s}{dθ^2}\)


  • Higher value of acceleration means a higher inertia force.
  • The value of $\frac{d^2s}{dθ^2}$ is inversely proportional to the radius of curvature of the cam at different points along its profile. 

Third derivative is known as 'Jerk' and higher values of jerk are undesirable.
\[Jerk = \dddot s = = \frac{d^3 s}{dt^3} = w^3\frac{d^3s}{dθ^3}\]


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If you have any query regarding this article, ask in comments.

Reference:



CAM Follower-I

  • A Cam is mechanical member used to impart desired motion to a follower by direct contact.
  • Cam- follower mechanism belong to higher pair mechanism.
  • It is used in automated machines, IC engines, machine tools, printing control mechanisms, textile weaving industries etc.
  • A driver member is known as cam.
  • A driven member is known as follower.
  • A frame is one which supports the cam and guides the follower.

Classification of cams

1. According to Shape


1.1 Wedge and Flat Cams


A wedge cam has a translational motion and follower can either translate or oscillate.


1.2 Radial or Disc Cams


A cam in which the follower moves radially from the centre of rotation of the cam is known as radial or disc or plate cam.


1.3 Cylindrical Cams


A cylinder has a circumferential contour cut in the surface and the cam rotates about its axis. The follower motion is either oscillating or reciprocating type. These cams are also called drum or barrel cams.




1.4 Spiral Cam


A spiral cam is face cam in which a groove is cut in the form of a spiral. It is used in computers.

1.5 Globoidal Cams


It has two types of surface i.e. convex and concave. It is used when moderate speed and angle of oscillation of the follower is large.


Classification of Follower

1. According to shape


1.1 Knife edge follower

The contacting end of the follower has a sharp knife edge. Its use is limited as it produces excessive wear of the contacting surface.

1.2 Roller Follower

It consists of a cylindrical roller which rolls on cam surface. At low speeds, the follower has pure rolling but at high speeds some sliding also occurs. The roller followers are extensively used where more space is available such as gas and oil engines.

1.3 Flat face follower

The follower face is perfectly flat. It experiences a side thrust due to the friction between contact surfaces of follower and cam.

1.4 Spherical face follower

The contacting end of the follower is of spherical shape which overcomes the drawback of side thrust as experiences by flat face follower.



2. According to Movement


2.1 Reciprocating Follower

In this type, as cam rotates the follower reciprocates or translate in the guides.

2.2 Oscillating Follower

The follower is pivoted at a suitable point on frame and the rotary motion of cam is converted into predetermined oscillatory motion of the follower.


3. According to location of line of movement


3.1 Radial Follower

The follower is known as a radial follower as a radial follower if the line of movement of the follower passes through the centre of the rotating of the cam.

3.2 Offset Follower

If line of movement of the follower is offset from the center of the cam shaft, the follower is known as offset follower.



PART-2


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If you have any query regarding this article, ask in comments.

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